PRESSUE VESSEL DESIGN COURSES

PV Elite provides engineers, designers, estimators, fabricators and inspectors around the world with solutions that match their pressure vessel and heat exchanger design needs. Because the program is easy to learn and use, it is perfect for both regular and occasional users requiring fast start up and confidence in their safety code calculations. PV Elite is a complete solution for the quick and intuitive design of new pressure vessels, and it also evaluates and re-rates existing vessels, including Fitness for Service analysis. The program considers the whole vessel, addressing all of the wall thickness rules and stress analysis requirements for vertical towers, horizontal vessels and heat exchangers. Also, individual vessel components may be evaluated..

PV Elite performs calculations in accordance with ASME Section VIII, Divisions 1 & 2, PD 5500, and EN 13445. Rules from API 579 (Fitness for Service) are also included for evaluating the current state and remaining life of existing vessels. Outputs and Reports To simplify inspection requirements, PV Elite lists the most important equations such as required thickness and maximum allowable working pressure (MAWP) and also groups results by type (e.g. internal pressure, external pressure, bending stress, nozzles and flanges). Overall results are summarized where the element or detail controlling the overall vessel MAWP is identified..

Data Collection PV Elite makes defining pressure boundary conditions for vessels and exchangers easy, even for load sets that require significant data input. PV Elite streamlines data entry by breaking the input down into sensible subsets. Help on any input item is only a keystroke away. Graphics PV Elite's graphical representation of analysis models helps ensure confidence in the input and results. With PV Elite, analysis models can be viewed and manipulated with complete ease

We offer full migration support to ensure minimal disruption to projects and the assurance that your data is secure, and that your engineering teams can collaborate with full transparency at every stage of a project. Save time by 30-50% on project start-up and expect lower IT costs with AVEVA E3D Design on AVEVA Connect.

Course Syllabus

Course Chapters
Introduction 1 Chapter
Pressure Vessel Elite Tools 2 Chapters
Equipment Modelling 2 Chapters
Head Design 2 Chapters
Nozzle Design 4 Chapters
Joint Efficiency 1 Chapters
Vessel Support 4 Chapters
Vessel Stress Analysing 4 Chapters
Nozzle and Support Analysing 7 Chapters
Stress Analysing Report 1 Chapters

Course Details

Course Name PV Elite Software Training
Class Mode Class Room
Software PV Elite Software
Course Duration 30 Days
Hours 3 Hrs /Day
Batch Morning, Afternoon, Evening and Weekend also available
Course Fee 35,000
Batch Individual students (1)
Computer Individual System
Course Material Caesar II Training Manual
Eligible Diploma or Bachelor in Mechanical Engineering,
Civil Engineering, Electrical Engineering, Chemical
Engineering and Petroleum Engineering
Certification Certification Course
Placement 100 % Job Assistance
Lifetime Access Yes

Course Curriculam:-

Introduction

CHAPTER-01
  • Introduction
  • PV Elite Overview
  • PV Elite features
  • What Can Be Designed?
  • Complete Vertical Vessels
  • Complete Horizontal Vessels
  • Sphere vessel
  • Heat exchanger
  • Pressure Vessel Design Standard (ASME, European & British)
  • Pressure Vessel definition
  • Pressure VESSEL Scope
  • Design Codes and their Scope
  • ASME Sec VIII Div.1, Div.2, and Div.3, PD-5500, GB-150, etc.
  • Scope and Structure of ASME Sec VIII Div.1
  • Other Codes/Standards to be referred and their Scope
  • ASME B16.5
  • ASME B16.47
  • ASME Sec II-A, Sec II-B, and Sec II-D
  • Types of Pressure
  • Stress and Various Stress Theories

PV Elite Tools

CHAPTER-01
  • File tab
  • Open
  • Recent
  • Save & Save-AS
  • Import/Export
  • Print-setup
  • Preview/Print
  • Help
  • System folder
  • Exit
  • Home
  • New
  • Open
  • Save
  • Utility
  • Insert element
  • Propagate Element Diameter
  • Flip Element Orientation
  • Zoom Mode
  • Compute Ligament Efficiencies
  • Delete Element
  • Share Information
  • Select Material
  • View Element
  • Auxiliary
  • Pipe properties
  • Write foundation 3D file
  • Ringing results
  • Element properties
  • Create & review units
  • Switch datum input
  • List dialog
  • Export to DXF file
  • Create data base
  • Set configuration parameters
  • Calculator
  • Units Code
  • Units
  • Design Code
  • 3D Graphics
  • Front view
  • Back view
  • Top view
  • Bottom viewd. Bottom view
  • Left end view
  • Right end view
  • South west Isometric view
  • South east Isometric view
  • North east Isometric view
  • North west Isometric view
  • Zoom to Extents
  • Zoom to Window
  • Orbit
  • Turn table orbit
  • Pan & Zoom
  • Select by window
  • Select by single click
  • Translate detail
  • Insert cutting plane
  • Make transparent
  • Display nozzle list
  • Re-draw the model

CHAPTER-02
  • Tools
  • Set Configuration Parameters
  • Select Units
  • Create\ Review Units
  • Units Conversion
  • Edit/Add Materials
  • Renumbers The Nodes
  • Flip Model Orientation
  • 3D
  • Visibility
  • View Types
  • 3d Options
  • Show Materials Show Wall Thickness
  • Show Temperature Show Pressure

Equipment Modelling

CHAPTER-01
  • Pressure Vessels
  • Cylindrical Vessels
  • Spheres
  • Pressure Vessels With Sump
  • Distillation Columns
  • Kettle Re-Boiler
  • Ferment
CHAPTER-02
  • Jacketed Vessels
  • Conventional Jackets
  • Half-Pipe or Limpet Coils
  • Dimple Jackets
  • Plate Coils
CHAPTER-03
  • Heat Exchangers
  • Modelling Platform, Packing, and Trays in PV-Elite
  • Adding Weights and Forces/Moments in PV-Elite
  • Concept of Lining in Pressure Vessels
  • Body Flange
  • Liquid Information
  • Lifting Lug
  • Packing Data
  • Insulation Data
  • Clip
  • Component Analysis

Shell & Head Design

CHAPTER-01
  • Shell internal pressure Thickness Calculation
  • Spheres internal pressure Thickness Calculation

CHAPTER-02
  • Shell external pressure Thickness Calculation
  • Spheres external pressure Thickness Calculation
  • Maximum Allowable Working Pressure (MAWP)
  • Maximum Allowable Working Pressure New and Cold (MAPNC)
  • Actual stress calculation at given pressure and thickness

CHAPTER-03
  • Types Of Heads
  • Head thickness and pressure calculation

CHAPTER-04
  • Weld joint efficiency
  • Insulation types and thickness calculation
  • hydro pressure

Nozzle Design

CHAPTER-01
  • Types Of Nozzles
  • Nozzles Orientation and Position,
  • Nozzles Input Options
  • Hillside Nozzle
  • Top Head Adding Radial and Hilli Nozzles

CHAPTER-02
  • Nozzle/Reinforcement Design using ASME Section VIII DIV 1
  • Method per UG-37
  • Method per Appendix 1-10
  • Large Nozzles in Cylindrical Shells
  • Nozzle Neck Thickness (UG-45)

CHAPTER-03
  • Nozzle Flanges and Types
  • Selection of Nozzle Flange Rating
  • Drain Pipe Nozzle
  • Local Loads on Nozzle/Shell Junction and Local Load Analysis as per WRC load calculation

Inspection & Testing in Pressure Vessel

CHAPTER-01
  • Destructive Testing
  • Impact Testing and ASME Requirements
  • Non-Destructive Testing (MDMT)

CHAPTER-02
  • Hydrostatic Test and ASME Requirements
  • Pneumatic Testing and ASME Requirements
  • Radiography and ASME Requirements including Joint Efficiencies
  • Liquid Penetrant Testing
  • Ultrasonic Testing

Support Design & Analysing

CHAPTER-01
  • Types of support
  • Skirt
  • Legs
  • Lugs
  • Saddles
  • Skirt Support Base ring types
  • Basic Skirt Thickness calculation
  • Base ring Thickness Calculations

CHAPTER-02
  • A lateral force from wind or earthquake
  • The weight of the vessel.
  • Concrete pressing stress calculation on the base ring.
  • Foundation bolts tensile stress Calculation

CHAPTER-03
  • Wind Diameter Multiplayer
  • Wind Loads Calculation
  • Seismic Loads Calculation

CHAPTER-04
  • Saddle Support Stress Types and Calculation
  • Longitudinal
  • Tensile
  • compressive
  • Shear Stress
  • Circumferential Stress

CHAPTER-05
  • Legs and Lugs support Design

Shell & Tube Heat Exchanger Design

CHAPTER-01
  • Scope of Tubular Exchanger Manufacturer’s Association (TEMA)
  • Various configuration of Shell & Tube Exchangers as per TEMA
  • Various classes in TEMA (R, C &B)
  • Components of Shell & Tube Heat Exchangers and Purposes
  • Pressure Components
  • Shell
  • Channel Shell/Bonnet
  • Tube Sheets
  • Girth Flanges
  • Tubes (Including Finned Tubes)
  • Nozzles and Reinforcement
  • Nozzle Flanges
  • Non-Pressure Components
  • Supports (Leg, Lugs or Bracket, Saddles and Skirt)
  • Baffles, Tie Rods and Spacers
  • Earthing Lugs
  • Name Plate and Brackets
  • Pipe and Platform Support Clips
  • Insulation and Fire Proofing Supports
  • Lifting Lugs, Lifting Trunnions and Tailing Lugs
  • Anchor/Mounting Bolts
  • Baffles, Tie Rods and Spacers

CHAPTER-02
  • Introduction to Section UHX in ASME Sec VIII Div.1 and various configurations as per ASME
  • Design of Tube Sheet using PV-Elite
  • Practice Exercises in PV-Elite for common configuration of Shell & Tube Heat Exchangers

CHAPTER-03
  • Calculate The Minimum Required Wall Thickness For Tubing
  • U-BEND REQUIREMENTS
  • BAFFLES Plate Thickness Calculation
  • Heat transfer area
  • Heat Exchanger Load case

ASME DIV-2 & EN-13445 Design Rule

CHAPTER-01
  • Difference between ASME Div-1 & ASME DIV-2
CHAPTER-02
  • ASME DIV-2 design Rules and Calculation

CHAPTER-03
  • EN-13445 design Rules and Calculation

Stress Analysing Report

CHAPTER-01
  • Customize report header
  • Customize company name
  • Customize the title page
  • Setting default fonts
  • Save reports to Microsoft Word
  • Error Checking
  • Input Echo
  • XY Coordinate Calculations

CHAPTER-02
  • Internal Pressure Calculations
  • Cone Evaluation
  • Support Calculation
  • Tube Sheet Analysis
  • Hydro Test Calculations
  • External Pressure Calculations
  • Weight of Elements
  • Weight of Details
  • ANSI Flange MAWP
  • Total Weight and Detail Moment
  • Wind Load Calculation
  • Earthquake Load Calculation
  • Longitudinal Stress Constants
  • Longitudinal Allowable Stresses
  • Nozzle Analysis
  • Export to DXF File